Ultra-light and solid device for the safe, easy and power saving removal of the outside welding beads after butt welding. Due to the compact construction, the device can also be used at pipes still clamped in the machine, e.g. during cool down time, without a time-consuming removing of the clamping tools being necessary. Afterwards applicable with quick-action adjustment of the diameters needed according to a scale.
Inside debeader for removing the welding bead in PE and PP pipes with an inside diameter from 90mm up to 500mm up to an insertion depth of maximum 20m application covered by three sizes of cutting heads. In an ideal case, the bead is cut out during the cooling-down period.
The device consists of:
Cutting head (230 V) with heated blade and PEEK surface sensors for scanning the inside pipe surface in order to avoid cutting into the basic material.
Guiding skids for cutting head and distance piece for the basic guide rod to adjust the respective inside diameter.
Guiding rods up to an insertion depth of 6m, 12m, or 20m (VA rods with locks as well as a motion rod with 2 handles).
Robust and simple rollerstands that are insensitive to dirt for the optimal alignment of the pipes on site and the reduction of the movement forces. 5 different types of rollerstands with load capacities from 500 kg up to 2000 kg and hydraulic vertical adjustment are available.
Simtech offers two socket fusion tools the T-PF 63 for sizes 20mm–63mm and the T-PF 110 for sizes 20mm–110mm. Tools include heating unit and bushings, clamping device, wrenches and metal carrying case. Standard heater bushings are coated with a higher temperature longer lasting grade of PTFE (Green). Tools have electronically controlled temperature settings. All tools are equipped with an on/off indicator, a main control indicator and an indicator that alerts operator that proper welding temperature has been reached.
